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    《中華人民共和國電信與信息服務業務經營許可證》蘇ICP備10201365號-2

    >
    ISO9001

    ISO9001

    瀏覽量:

    檢驗計劃模板

     

    序號

    主要檢驗工序
    Main Examination Steps
    For Fabrication

    檢驗依據
    ACCEPTANCE DOCUMENT

    檢驗方式/Inspections

    記錄提供
    Report
    Supplied

    預計見證時間
    Estimated Witness Time

    Puge HuaLu NRL
    1、圖樣/文件確認
    Drawing/Documents Commitment
    1.1 設計審查
    Design review
    ASME Ⅷ div.1, Fabricating Technology  H R   Yes 9-1-2015 
    1.2 預檢會議
    Pre Inspection Meeting
     Contract  H     Yes  
    1.3 焊接工藝規程、焊接工藝規程評定及焊接圖
    WPS/PQR/Weld Map
     ASME IX, Drawing H R   WPS: Yes/
    PQR: Yes
    9-7-2015
    1.4 焊工資格
    Welder Qualification
    ASME IX, Drawing  H R R Yes 9-7-2015
    1.5 工藝文件審閱
    Review of Procedure Document
     ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract R   No 9-5-2015
    1.6 無損探傷人員資格審查及NDE程序文件
    NDT Qualification and NDE Test Procedures
     ASNT-TC-1A. H R Yes

    9-7-2015

    2、封頭的組裝、尺寸及外觀檢查
    Head Assembly、Visual and Dimension Examination
    2.1 材料驗收:封頭板材SA516Gr.70需是鎮靜鋼板,軋制狀態供貨,應進行-10℃沖擊試驗,三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測
    Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃.
    ASME Ⅱ, Drawing H W R Yes 9-1-2015
    2.2 材料的外觀、尺寸檢驗及標記檢查
    Review of Material’s Marking, Dimensional and Visual Examination
    ASME Ⅱ, Drawing W W   Yes  9-1-2015
    2.3 下料及標記移植
    Cutting-off and Marking Transfer
     ASME Ⅷ div.1, Drawing, Check list off package W W   No 9-9-2015
    2.4 坡口及最小相鄰50mm區域進行100%MT
    MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
     ASME Ⅷ div.1 APP6,
    Drawing,
    ASME V
    W W   Yes  
    2.5 焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
    Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
     WPS W SW   Yes  
    2.6 封頭采用熱成型
    Head used hot formed method.
    ASME Ⅷ div.1,
    Drawing 
    W R   Heat treatment
    chart
     
    2.7 對封頭縱縫進行100%RT和100%MT檢測
    100%RT+100%MT for longitudinal weld joint
    ASME Ⅷ div.1 UW-51,APP6
    Drawing,
    ASME V 
    R R R Yes   
    2.8 封頭成型外觀檢查、厚度及尺寸檢查
    Visual ,thickness and dimension examination  after forming of heads
    ASME Ⅷ div.1,
    Drawing
    W W   Yes 9-12-2015
    2.9 封頭母材試件試驗
    Material Test Plate
    Drawing  H W SW Yes  
    3、筒體的組裝、尺寸及外觀檢查
    Shell Assembly、Visual and Dimension Examination
    3.1 材料驗收:封頭板材SA516Gr.70需是鎮靜鋼板,軋制狀態供貨,應進行-10℃沖擊試驗,三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測
    Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃.
    ASME Ⅱ, Drawing  H W R Yes 9-1-2015
    3.2 材料的外觀檢驗及標記檢查
    Review of Material’s Marking, Dimensional and Visual Examination
     ASME Ⅱ, Drawing W W   Yes 9-1-2015
    3.3 下料及標記移植
    Cutting-off and Marking Transfer
    ASME Ⅷ div.1,
    Drawing
    W W   No 9-2-2015
    3.4 筒體采用冷卷制成型。卷制后檢查坡口、錯邊量
    Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld
    ASME Ⅷ div.1,
    Drawing
    W W   Yes 9-15-2015
    3.5 坡口及最小相鄰50mm區域進行100%MT
    MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
    ASME Ⅷ div.1 APP6,
    Drawing,
    ASME V
    W W   Yes  
    3.6 焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
    Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)

    WPS
    W SW   Yes 9-17-2015
    3.7 筒體成形后的尺寸及外觀檢查
    Visual and Dimension Examination after Forming of Shell
    ASME Ⅷdiv.1,
    Drawing
    W W   No 9-18-2015
    3.8 確定檢測位置
    Choose the detection position of RT
    ASME Ⅷ div.1 UW52 W W   Yes 9-19-2015
    3.9
    對縱縫進行100%RT檢測
    100% RT for longitudinal weld joint
    ASME Ⅷ div.1 UW-51
    Drawing,
    ASME V
    R R R Yes 9-20-2015
    4、接管的組裝、尺寸及外觀檢查
    Nozzle Assembly、Visual and Dimension Examination
    4.1 鋼管驗收:SA106Gr.B正火狀態供貨
    Tube identification: SA106Gr.B supplied in the normalized condition.
    ASME Ⅱ, Drawing H W R Yes 9-10-2015
    4.2 鍛件驗收:SA105正火+回火狀態供貨。鍛件應按A-388和ASME Ⅷdiv.2中3.3.4段進行100%UT檢測。所有鍛件金加工后的整個表面應進行100%MT或100%PT檢測
    Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT.
    ASME Ⅱ, Drawing H W R Yes 9-10-2015
    4.3 材料的尺寸、外觀檢驗及標記檢查
    Review of Material’s Marking, Dimensional and Visual Examination
    ASME Ⅱ, Drawing W W   Yes 9-10-2015
    4.4 下料及標記移植
    Cutting-off and Marking Transfer
    ASME Ⅷ div.1, Drawing W W   No 9-12-2015
    4.5 接管組對后進行坡口檢查、錯邊量檢驗
    Inspection Unfitness of Butt Weld(Tube to Flange Welding)      

    ASME Ⅷ div.1,
    Drawing
    W W   Yes 9-12-2015
    4.6 焊接接管監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
    Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
    ASME Ⅷ div.1,
    Drawing,
    WPS.
    W W   Yes 9-15-2015
    4.7 確定檢測位置
    Choose the detection position of RT
    ASME Ⅷ div.1 UW52 W W   Yes 9-16-2015
    4.8 對B02/M1/M2接管與法蘭環縫進行100%RT檢測,其余接管進行100%MT檢測
    Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding
    ASME Ⅷ div.1 UW-51、APP.6
    Drawing,
    ASME V
    R R R Yes 9-18-2015
    5、設備組裝、尺寸及外觀檢查
    Pressure vessel Assembly、Visual and Dimension Examination
    5.1 筒體與筒體、封頭組對后進行坡口、錯變量檢查
    Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell)
    ASME Ⅷ div.1,
    Drawing
    W W   Yes 9-25-2015
    5.2 坡口及最小相鄰50mm區域進行100%MT
    MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
    ASME Ⅷ div.1 APP6,
    Drawing,
    ASME V
    W W   Yes  
    5.3 焊接環縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
    Monitoring of Welding(Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
    ASME Ⅷ div.1,
    Drawing,
    WPS.
    W W   Yes 9-28-2015
    5.4 確定檢測位置
    Choose the detection position of RT
    ASME Ⅷ div.1 UW52 W W   Yes 9-30-2015
    5.5 對縱縫進行100%RT檢測
    Full RT for weld joint
    ASME Ⅷ div.1 UW-51
    Drawing,
    ASME V
    R R R Yes 10-18-2015
    5.6 劃線經確認后開孔
    Scriber and Opening Hole
    ASME Ⅷ div.,
    Drawing
    H H   Yes HOLD
    5.7 接管與筒體、接管與封頭裝配檢查
    Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc.
    ASME Ⅷ div.,
    Drawing
    W W   Yes HOLD
    5.8 焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
    Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
    ASME Ⅷ div.1,
    Drawing,
    WPS.
    W W   Yes HOLD
    5.9 對接管與筒體焊縫進行100%MT檢測
    MT for weld joint
    ASME Ⅷ div.1 APP6,
    Drawing,
    ASME V
    R R   Yes HOLD
    5.10 裙座等內外附件裝配和焊接
    Skirt etc.(Check the Vent Hole of Pad before Fit-Up.)
    ASME Ⅷ div.,
    Drawing
    W W   Yes HOLD
    5.11 焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
    Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
    ASME Ⅷ div.1,
    Drawing,
    WPS.
    W W   Yes HOLD
    5.12 對附件焊縫進行100%MT檢測
    MT for weld joint
    ASME Ⅷ div.1 APP6,
    Drawing,
    ASME V
    R R   Yes HOLD
    6 外觀、管口方位、尺寸檢查
    Visual、nozzle orientation、Dimension  inspection of Pressure vessel
    ASME Ⅷ div.1,
    Drawing
    W H   Yes HOLD
    7 設備內部檢查
    Checking inside
    ASME Ⅷ div.1,
    Drawing
    H H SW Yes HOLD
    8 最終檢查
    Dimension and Visual Inspection、Internal parts Assembly
    ASME Ⅷ div.1,
    Drawing
    H H   Yes HOLD
    9 產品焊接試件試驗
    Welding Test Plate
    Drawing. H R   Yes HOLD
    10 設備壓力試驗
    Equipment Pressure Test
    (HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min)
    ASME Ⅷ div.1,drawing,Pressure Test Procedure H H W Yes HOLD
    11 碳鋼部分外表面徹底除銹,噴砂、油漆
    Cleaning for carbon steel surface,blast,painting
    Painting procedure,
    Drawing
    H W   Yes HOLD
    12 銘牌
    Nameplate
    Drawing. W W   Yes HOLD
    13 產品數據報告
    Product MDR
    ASME Ⅷ div.1,
    Drawing
    W W R Yes HOLD
    14 包裝、標記、充氮
    Packing, Mark、Filling Nitrogen
    Packing List and,
    attachment
    W W   No HOLD
    15 產品出廠質量證明書
    Quality Certificates
    Completion Information for Delivery W R   Yes HOLD
    16 出廠放行
    Issue of Release Note before Transportation
    Contract,
    Drawing 
    H H   Yes  

     

    縮寫詞說明Abbreviation:W:Witness見證點;R:DocumentReview文件審查點;H:HoldPoint停止點;V:Verify確認點SW:SpotWitness抽查見證點;N:Notification通知點

     

    不合格品項報告模板
    不合格品項報告
    NONCONFORMITY REPORT (NCR)
    報 告 號NCR NO:

    產品編號
    WORK NO.

    圖號
    DWG NO.
    產品名稱
    ITEM NAME
    件號
    PART NO.
    零件名稱
    PART NAME
    數量
    QTY
    檢查卡編號
    COL NO.
                 
    不符合項情況Description of Nonconformity 責 任 單 位
    Res. Sect.
     
    報告者
    Reported by
     
    檢驗工程師
    Prepared by
     
    不  合  格  項  處  理
    DISPOSITION OF NONCONFORMITY
    處理Disposition 處理依據Basis of Disposition
     □ 報廢Reject

     

     

     

     

     

     

     □ 回用Use-As-Is
     □ 修復Repair
     □ 其它Others
    Verified by:
    QC 經理
    Proposed by:
    設計/工藝經理
    Approved by:
    技術副總
    AI Acceptance:
    AI 認可
    修復工藝編號及更改號
    Repair Proc. No. & Rev. No.
      檢查單號及更改號
    Repair PLC No. & Rev. No.
     
      Examiner:
    檢查員:

    □合格Acceptable
    □不合格Unacceptable

    記錄號Record No.
    不符合項處理確認Verification of Disposition
    Reviewed by:
    檢驗工程師
    Verified by:
    QC經理
    Accepted by:
    技術副總
    Authorized inspector Verification
    授權檢驗師確認
           

    a

    97SE亚洲国产综合自在线,97SE狠狠狠狼鲁亚洲综合网,欧洲精品无码一区二区三区