97SE亚洲国产综合自在线

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            《中華人民共和國電信與信息服務業務經營許可證》蘇ICP備10201365號-2

            >
            ISO9001

            ISO9001

            瀏覽量:

            檢驗計劃模板

             

            序號

            主要檢驗工序
            Main Examination Steps
            For Fabrication

            檢驗依據
            ACCEPTANCE DOCUMENT

            檢驗方式/Inspections

            記錄提供
            Report
            Supplied

            預計見證時間
            Estimated Witness Time

            Puge HuaLu NRL
            1、圖樣/文件確認
            Drawing/Documents Commitment
            1.1 設計審查
            Design review
            ASME Ⅷ div.1, Fabricating Technology  H R   Yes 9-1-2015 
            1.2 預檢會議
            Pre Inspection Meeting
             Contract  H     Yes  
            1.3 焊接工藝規程、焊接工藝規程評定及焊接圖
            WPS/PQR/Weld Map
             ASME IX, Drawing H R   WPS: Yes/
            PQR: Yes
            9-7-2015
            1.4 焊工資格
            Welder Qualification
            ASME IX, Drawing  H R R Yes 9-7-2015
            1.5 工藝文件審閱
            Review of Procedure Document
             ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract R   No 9-5-2015
            1.6 無損探傷人員資格審查及NDE程序文件
            NDT Qualification and NDE Test Procedures
             ASNT-TC-1A. H R Yes

            9-7-2015

            2、封頭的組裝、尺寸及外觀檢查
            Head Assembly、Visual and Dimension Examination
            2.1 材料驗收:封頭板材SA516Gr.70需是鎮靜鋼板,軋制狀態供貨,應進行-10℃沖擊試驗,三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測
            Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃.
            ASME Ⅱ, Drawing H W R Yes 9-1-2015
            2.2 材料的外觀、尺寸檢驗及標記檢查
            Review of Material’s Marking, Dimensional and Visual Examination
            ASME Ⅱ, Drawing W W   Yes  9-1-2015
            2.3 下料及標記移植
            Cutting-off and Marking Transfer
             ASME Ⅷ div.1, Drawing, Check list off package W W   No 9-9-2015
            2.4 坡口及最小相鄰50mm區域進行100%MT
            MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
             ASME Ⅷ div.1 APP6,
            Drawing,
            ASME V
            W W   Yes  
            2.5 焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
            Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
             WPS W SW   Yes  
            2.6 封頭采用熱成型
            Head used hot formed method.
            ASME Ⅷ div.1,
            Drawing 
            W R   Heat treatment
            chart
             
            2.7 對封頭縱縫進行100%RT和100%MT檢測
            100%RT+100%MT for longitudinal weld joint
            ASME Ⅷ div.1 UW-51,APP6
            Drawing,
            ASME V 
            R R R Yes   
            2.8 封頭成型外觀檢查、厚度及尺寸檢查
            Visual ,thickness and dimension examination  after forming of heads
            ASME Ⅷ div.1,
            Drawing
            W W   Yes 9-12-2015
            2.9 封頭母材試件試驗
            Material Test Plate
            Drawing  H W SW Yes  
            3、筒體的組裝、尺寸及外觀檢查
            Shell Assembly、Visual and Dimension Examination
            3.1 材料驗收:封頭板材SA516Gr.70需是鎮靜鋼板,軋制狀態供貨,應進行-10℃沖擊試驗,三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測
            Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃.
            ASME Ⅱ, Drawing  H W R Yes 9-1-2015
            3.2 材料的外觀檢驗及標記檢查
            Review of Material’s Marking, Dimensional and Visual Examination
             ASME Ⅱ, Drawing W W   Yes 9-1-2015
            3.3 下料及標記移植
            Cutting-off and Marking Transfer
            ASME Ⅷ div.1,
            Drawing
            W W   No 9-2-2015
            3.4 筒體采用冷卷制成型。卷制后檢查坡口、錯邊量
            Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld
            ASME Ⅷ div.1,
            Drawing
            W W   Yes 9-15-2015
            3.5 坡口及最小相鄰50mm區域進行100%MT
            MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
            ASME Ⅷ div.1 APP6,
            Drawing,
            ASME V
            W W   Yes  
            3.6 焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
            Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)

            WPS
            W SW   Yes 9-17-2015
            3.7 筒體成形后的尺寸及外觀檢查
            Visual and Dimension Examination after Forming of Shell
            ASME Ⅷdiv.1,
            Drawing
            W W   No 9-18-2015
            3.8 確定檢測位置
            Choose the detection position of RT
            ASME Ⅷ div.1 UW52 W W   Yes 9-19-2015
            3.9
            對縱縫進行100%RT檢測
            100% RT for longitudinal weld joint
            ASME Ⅷ div.1 UW-51
            Drawing,
            ASME V
            R R R Yes 9-20-2015
            4、接管的組裝、尺寸及外觀檢查
            Nozzle Assembly、Visual and Dimension Examination
            4.1 鋼管驗收:SA106Gr.B正火狀態供貨
            Tube identification: SA106Gr.B supplied in the normalized condition.
            ASME Ⅱ, Drawing H W R Yes 9-10-2015
            4.2 鍛件驗收:SA105正火+回火狀態供貨。鍛件應按A-388和ASME Ⅷdiv.2中3.3.4段進行100%UT檢測。所有鍛件金加工后的整個表面應進行100%MT或100%PT檢測
            Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT.
            ASME Ⅱ, Drawing H W R Yes 9-10-2015
            4.3 材料的尺寸、外觀檢驗及標記檢查
            Review of Material’s Marking, Dimensional and Visual Examination
            ASME Ⅱ, Drawing W W   Yes 9-10-2015
            4.4 下料及標記移植
            Cutting-off and Marking Transfer
            ASME Ⅷ div.1, Drawing W W   No 9-12-2015
            4.5 接管組對后進行坡口檢查、錯邊量檢驗
            Inspection Unfitness of Butt Weld(Tube to Flange Welding)      

            ASME Ⅷ div.1,
            Drawing
            W W   Yes 9-12-2015
            4.6 焊接接管監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
            Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
            ASME Ⅷ div.1,
            Drawing,
            WPS.
            W W   Yes 9-15-2015
            4.7 確定檢測位置
            Choose the detection position of RT
            ASME Ⅷ div.1 UW52 W W   Yes 9-16-2015
            4.8 對B02/M1/M2接管與法蘭環縫進行100%RT檢測,其余接管進行100%MT檢測
            Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding
            ASME Ⅷ div.1 UW-51、APP.6
            Drawing,
            ASME V
            R R R Yes 9-18-2015
            5、設備組裝、尺寸及外觀檢查
            Pressure vessel Assembly、Visual and Dimension Examination
            5.1 筒體與筒體、封頭組對后進行坡口、錯變量檢查
            Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell)
            ASME Ⅷ div.1,
            Drawing
            W W   Yes 9-25-2015
            5.2 坡口及最小相鄰50mm區域進行100%MT
            MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
            ASME Ⅷ div.1 APP6,
            Drawing,
            ASME V
            W W   Yes  
            5.3 焊接環縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
            Monitoring of Welding(Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
            ASME Ⅷ div.1,
            Drawing,
            WPS.
            W W   Yes 9-28-2015
            5.4 確定檢測位置
            Choose the detection position of RT
            ASME Ⅷ div.1 UW52 W W   Yes 9-30-2015
            5.5 對縱縫進行100%RT檢測
            Full RT for weld joint
            ASME Ⅷ div.1 UW-51
            Drawing,
            ASME V
            R R R Yes 10-18-2015
            5.6 劃線經確認后開孔
            Scriber and Opening Hole
            ASME Ⅷ div.,
            Drawing
            H H   Yes HOLD
            5.7 接管與筒體、接管與封頭裝配檢查
            Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc.
            ASME Ⅷ div.,
            Drawing
            W W   Yes HOLD
            5.8 焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
            Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
            ASME Ⅷ div.1,
            Drawing,
            WPS.
            W W   Yes HOLD
            5.9 對接管與筒體焊縫進行100%MT檢測
            MT for weld joint
            ASME Ⅷ div.1 APP6,
            Drawing,
            ASME V
            R R   Yes HOLD
            5.10 裙座等內外附件裝配和焊接
            Skirt etc.(Check the Vent Hole of Pad before Fit-Up.)
            ASME Ⅷ div.,
            Drawing
            W W   Yes HOLD
            5.11 焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
            Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
            ASME Ⅷ div.1,
            Drawing,
            WPS.
            W W   Yes HOLD
            5.12 對附件焊縫進行100%MT檢測
            MT for weld joint
            ASME Ⅷ div.1 APP6,
            Drawing,
            ASME V
            R R   Yes HOLD
            6 外觀、管口方位、尺寸檢查
            Visual、nozzle orientation、Dimension  inspection of Pressure vessel
            ASME Ⅷ div.1,
            Drawing
            W H   Yes HOLD
            7 設備內部檢查
            Checking inside
            ASME Ⅷ div.1,
            Drawing
            H H SW Yes HOLD
            8 最終檢查
            Dimension and Visual Inspection、Internal parts Assembly
            ASME Ⅷ div.1,
            Drawing
            H H   Yes HOLD
            9 產品焊接試件試驗
            Welding Test Plate
            Drawing. H R   Yes HOLD
            10 設備壓力試驗
            Equipment Pressure Test
            (HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min)
            ASME Ⅷ div.1,drawing,Pressure Test Procedure H H W Yes HOLD
            11 碳鋼部分外表面徹底除銹,噴砂、油漆
            Cleaning for carbon steel surface,blast,painting
            Painting procedure,
            Drawing
            H W   Yes HOLD
            12 銘牌
            Nameplate
            Drawing. W W   Yes HOLD
            13 產品數據報告
            Product MDR
            ASME Ⅷ div.1,
            Drawing
            W W R Yes HOLD
            14 包裝、標記、充氮
            Packing, Mark、Filling Nitrogen
            Packing List and,
            attachment
            W W   No HOLD
            15 產品出廠質量證明書
            Quality Certificates
            Completion Information for Delivery W R   Yes HOLD
            16 出廠放行
            Issue of Release Note before Transportation
            Contract,
            Drawing 
            H H   Yes  

             

            縮寫詞說明Abbreviation:W:Witness見證點;R:DocumentReview文件審查點;H:HoldPoint停止點;V:Verify確認點SW:SpotWitness抽查見證點;N:Notification通知點

             

            不合格品項報告模板
            不合格品項報告
            NONCONFORMITY REPORT (NCR)
            報 告 號NCR NO:

            產品編號
            WORK NO.

            圖號
            DWG NO.
            產品名稱
            ITEM NAME
            件號
            PART NO.
            零件名稱
            PART NAME
            數量
            QTY
            檢查卡編號
            COL NO.
                         
            不符合項情況Description of Nonconformity 責 任 單 位
            Res. Sect.
             
            報告者
            Reported by
             
            檢驗工程師
            Prepared by
             
            不  合  格  項  處  理
            DISPOSITION OF NONCONFORMITY
            處理Disposition 處理依據Basis of Disposition
             □ 報廢Reject

             

             

             

             

             

             

             □ 回用Use-As-Is
             □ 修復Repair
             □ 其它Others
            Verified by:
            QC 經理
            Proposed by:
            設計/工藝經理
            Approved by:
            技術副總
            AI Acceptance:
            AI 認可
            修復工藝編號及更改號
            Repair Proc. No. & Rev. No.
              檢查單號及更改號
            Repair PLC No. & Rev. No.
             
              Examiner:
            檢查員:

            □合格Acceptable
            □不合格Unacceptable

            記錄號Record No.
            不符合項處理確認Verification of Disposition
            Reviewed by:
            檢驗工程師
            Verified by:
            QC經理
            Accepted by:
            技術副總
            Authorized inspector Verification
            授權檢驗師確認
                   

            a

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